Innovative Aluminum 
Bottle Solutions

Belvac’s expertise in bottle can manufacturing has been shaping the industry since 2007. Belvac helped pioneer high-speed DWI bottle can manufacturing around the world.

With decades of experience, Belvac stands as the premier partner for your next project. The in-house team of expert container design engineers tailors solutions to meet your needs, whether you envision shaped or straight-wall containers. Belvac prides itself on innovation and leadership, continually investing in solutions for industry-leading lightweight bottles. This ensures operational cost savings while delivering the highest quality containers.

Your Bottles, Your Way

Unsure if the market is ready for aluminum bottles? Belvac specializes in swing line solutions to support business goals and protect investments.

Swing lines provide the flexibility to produce both aluminum cans and bottles, allowing manufacturers to explore bottle production while maintaining a foothold in the stable can market—offering the best of both worlds.

Single-Source Provider for New Container Concepts

Belvac designs and develops unique packages for each customer’s needs, serving as a single- source provider from the initial container concept through manufacturability validation, Cupper-to-Necker tooling, and low-volume market samples.

Design a Package Around Your Needs

Every aspect of the container can be tailored to your requirements, whether you need a 28 mm
or 38 mm closure, a sleek custom shape, or specific dimensions and features.

  • Closure options: 28 mm or 38 mm closures or custom
  • Container dimensions: Diameter, height, and neck length
  • Container features: Closure size, body shape, sleek custom shapes, and more

Designing a container is only one part of the process. Belvac’s expertise includes manufacturability validation, and each design package includes everything needed to manufacture your custom container, including tooling from Cupper to Necker. Belvac’s Pilot Line allows you to test the container’s design and tooling to validate manufacturability. This testing reduces risk and allows for adjustments to the container’s design if needed. The Pilot Line can also produce low-volume market samples, allowing brands to test the containers with consumers and help ensure new product launch viability.

Bottles

Drawn & Ironed vs Impact Extrusion Bottles

The Belvac Carrier Ring Bottle, a Coil to Container (C2C) product, created through the Drawn and Ironed (D&I) can making process, sets new standards in the industry. These aluminum bottles are anywhere from 30% to 60% lighter than it is traditional Impact Extrusion (IE) counterparts, making D&I bottles the lightest option on the market. This remarkable reduction in weight translates to lower material usage, making them more economical and an eco-friendly choice. By opting for D&I Aluminum Bottles, you are not just investing in packaging; you are choosing a path of sustainable brand growth.

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  • D&I
  • Check IconLighter Weights
  • Check IconLess Metal Usage
  • Check IconLower Manufacturing Clost
  • Check IconFaster Production Speeds
  • Impact Extrusion
  • Cross IconHeavier Weights
  • Cross IconMore Metal Usage
  • Cross IconLower Manufacturing Clost
  • Cross IconLower Production Speeds

“Aluminum bottles are the future of the metal packaging industry. They offer a unique, differentiated product to the market while remaining endlessly recyclable and eco-friendly.”

— Eric Hodge, VP of Global Business Development.

The Belvac Carrier Ring

First impressions matter. With the Belvac Carrier Ring Bottle your products can be distinguished on the shelves. Aluminum packaging solutions are designed with your brand in mind, offering an extensive range of customization options to perfectly encapsulate your vision. From varying diameters, heights, and fills to unique shapes, decorations, and shoulder designs, these bottles are tailored to make your product stand out. The versatility of aluminum packaging allows for a seamless blend of form and function, ensuring that your package is not just a container, but a key component of your brand identity.

  • Transition with Ease: The Belvac Carrier Ring Bottle fits effortlessly into your existing setup, minimizing tranisiton costs and infrastructure waste.
  • Achieve Sustainability Goals: By choosing these inifitnetly recycleable bottles, you contribute to reducing packaging waste.
  • Enhance Consumer Loyalty: The Belvac Carrier Ring Bottle not only increasesthe marketability of your package while also fostering brand loyalty among eco-consious consumers.

Experience unparalleled flexibility and efficiency in your packaging line with the innovative lightweight Belvac Carrier Ring Bottle. This unique bottle redefines packaging convenience, allowing for seamless integration into existing plastic filling lines. What sets it apart is the integrated transport ring, making it a direct PET substitute package. This feature unlocks the ability to fill aluminum bottles alongside other plastic packages on PET lines.

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